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 Departments and Laboratories

Department of Special Production

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The Department of Special Production acting within IMN CLAiO is the sole Polish manufacturer of Ni-MH batteries for aircraft application (MIG-29, Su22, Tu-154, JAK-40 I An-28) and special batteries.  

All products are manufactured according to applicable Technical Conditions, approved for production in series by Armament Policy Department of Polish Ministry of Defense and agreed with 1 Regional Military Representatives.

The scope of work performed by the Department of Special Production:

  • NiCd aircraft batteries;
  • Thermal batteries;
  • Power sources for pilot survival radios;
  • Production of other types of special batteries;
  • Battery assembly.

Moreover, the Department cooperates with experts of our company in the end to develop and prepare new models and prototypes of energy storage devices.

IMN CLAiO's Department of Special Production is a sole Polish manufacturer of aircraft batteries and reserve batteries.

NiMH aircraft battery of type 20 KSX 25 P
Technical data:

Nominal voltage: 24 V
Nominal capacity C5: 25 Ah
Cranking ability at discharge current:

  • 250 A-discharge time minimum 4,5 min. to 16 V
  • 375 A-discharge time minimum 2,5 min. to 14 V

Cycle life: min. 250 cycles
Weight: max. 28 kg
Operating temperature: from -40°C to +60°C
Dimensions (in mm) L x W x H: 368 x 174 x 226

Application:

Engine start-up for the helicopter W-3 and aircrafts Su-22, An-28
Power system for onboard DC electric devices.

NiMH aircraft battery 20KSX20P
Technical data:

Nominal voltage: 24 V
Nominal capacity C5: 20 Ah
Cycle life: min. 250 cycles
Weight: max. 22 kg
Operating temperaturę: from -40°C to +60°C
Dimensions (in mm) L x W x H: 427 x 129 x 188

Application:

Engine start-up for MiG-21. MiG-23, MiG-29.
Power system for onboard electric devices.

20 KSX 25 P with connector
Technical data:

Nominal voltage: 24 V
Nominal capacity C5: 25 Ah
Cranking ability at discharge current:

  • 250 A  -  minimal discharge time: 4,5 min to 16 V
  • 375 A  -  minimal discharge time: 2,5 min to 14 V

Cycle life:min. 250 cycles
Weight (battery with connector): max. 30,5 kg
Operating temperature: from -40 °C to +60 °C
Dimensions (in mm, with connector): L x W x H: 434 x 186 x 232

Application:

Engine start-up for different helicopters: Mi-2, Mi-8, Mi-14,Mi-17, Mi-24 and others.
Power system for onboard DC electric devices.

Thermal battery BTR03
Technical data:

Nominal voltage:

  •   in circuit I - terminal 1(+) –4 (-)      20 ± 2,5V   
  •   in circuit II - terminal 4(+) – 2-3(-)  20 ± 2,5V
  •   in circuit III - terminal 5(+) – 4(-)    5 ± 0,5V

Current intensity:

  •   ~2 and 3 A – circuits I and II at 10,25 and 6,89 W
  •   ~1 and 1,4 A – circuit III at  5 and 3,57 W

Activation time: max. 1s or 1,3s (depending on the operating temperature)
Operating temperature: from -50°C to +50°C
Operating time: min. 31s
Weight: max. 500g
Storage time: 13 years

Application:

Power source of rocket control systems.

Thermal battery BTR05
Technical data:

Nominal voltage:

  •   battery terminal 1(+) – 2,3 (-)          40 ± 4V
  •   in circuit I - terminal 1(+) – 4(-)       28 ± 2,8V
  •   in circuit II - terminal 4(+) – 2,3(-)   12 ± 1,2V

Current intensity: ~ 2A at 20 W
Activation time: max. 1s or 1,3s (depending on the operating temperature)
Operating temperature: from -50°C to +55°C
Operating time: min. 30s
Weight: max. 450g
Storage time: 10,5 years

Application:

Power source of rocket control systems.

Battery „ZEW” for pilot survival radio
Technical data:

Nominal voltage: 10,8 V
Discharge end-point voltage: 7,5 V (-20°C)
Operating temperature range: from -20°C to +50°C
Resistance to temperature variations: from -55°C to +75°C
Operating time at 100mA load: 24 h
Operating time at cycling load:
(100mA for 1 min/ 20mA for 3 min)

  •   60 h (20°C)
  •   30 h (-20°C)

Weight: max. 420 g
Dimensions (in mm) - L x W x H : 146 x 80 x 24
Vibrations and impact resistance: Yes

Application:

Power source for survival radios.

NiMH battery packs SC 10HR-2800P
Technical data:

Nominal voltage: 12 V
Nominal capacity: 2800 mAh
Minimal capacity: 2600 mAh
High-rate charge: 2800 x 1,2 mA x h

Application:

Alternative for power tools original energy source of Bosh, Makita, Black&Decker and other manufacturers.
Possibility of self-assembly to the power source casing.

 

 

 

NiMH battery packs SC 12HR-2800P
Technical data:

Nominal voltage: 14,4 V
Nominal ca: 2800 mAh
Pojemność minimalna: 2600 mAh
High-rate charge: 2800 x 1,2 mA x h

Application:

Alternative for power tools original energy source of Bosh, Makita, Black&Decker and other manufacturers.
Possibility of self-assembly to the power source casing.

Hybride power source for fighting wehicles.

The project is supported by Own Research Fund.
Timeframe: 2014-2015

The aim of the project is to develop a hybride power supply source for fighting vehicles by integration of various power sources as well as separation of a starting of the main engine function from an on-board electronics power supply function.

The scope of work covers the development of an alternative for lead-acid batteries, a hybridized power source based on NiCd aircraft batteries and lithium-ion batteries. As a result of the work, it is assumed to design and develop a KSX battery with 55Ah capacity destinated to starting the main engine of fighting vehicles with a possibility of combination.

The design of the hybridized power source bases on the technology of a NiCd KSX-55 battery and optimized automotive li-ion energy source modules used as energy storage device for on-board electronics (with no operation or support of the main engine).

The responsible for the project: PhD Agnieszka Sierczyńska, Ing. Robert Kowalewski

eng. Robert Kowalewski

mobile - 502312095
e-mail - produkcja@claio.poznan.pl